{"id":814,"date":"2020-06-22T07:20:47","date_gmt":"2020-06-22T14:20:47","guid":{"rendered":"https:\/\/www.wundermold.com\/?p=814"},"modified":"2022-10-04T08:28:08","modified_gmt":"2022-10-04T15:28:08","slug":"how-does-lean-manufacturing-apply-to-injection-molding","status":"publish","type":"post","link":"https:\/\/www.wundermold.com\/lean-manufacturing-injection-molding-goals-productivity\/","title":{"rendered":"How Does Lean Manufacturing Apply to Injection Molding?"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Lean manufacturing is a hot trend in the manufacturing industry and it\u2019s one which custom plastic injection molding companies have fully embraced. It enables manufacturers to render a higher standard of service and <\/span><a href=\"https:\/\/www.wundermold.com\/custom-plastic-injection-molding\/\"><span style=\"font-weight: 400;\">achieve higher efficiency and productivity<\/span><\/a><span style=\"font-weight: 400;\">. If the principles of lean manufacturing are implemented properly and consistently, <\/span><a href=\"https:\/\/www.wundermold.com\/cost-mold-plastic-custom-part-streamline\/\"><span style=\"font-weight: 400;\">the result is a streamlined plastic injection molding process<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">So how exactly do custom plastic injection molders implement the principles of lean manufacturing in practice? What does that mean for the manufacturers in terms of resources?<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">What are the goals of lean manufacturing?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\"><img decoding=\"async\" class=\"size-medium wp-image-816 alignright\" src=\"https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/How-can-injection-molding-increase-productivity-300x200.jpg\" alt=\"How can injection molding increase productivity\" width=\"300\" height=\"200\" srcset=\"https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/How-can-injection-molding-increase-productivity-300x200.jpg 300w, https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/How-can-injection-molding-increase-productivity.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>Lean manufacturing helps companies achieve the following goals:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Improve product quality<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduce production times<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Eliminate or minimize unnecessary waste<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Eliminate or minimize unnecessary labor<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Cut down on total costs<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">For a lean manufacturing process to be executed effectively, it must go hand-in-hand with quality management and <\/span><a href=\"https:\/\/www.wundermold.com\/why-plastic-injection-molding-strict-quality-control\"><span style=\"font-weight: 400;\">strict quality control of the plastic injection molding process<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">What does lean manufacturing in custom injection molding help you achieve?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Lean manufacturing is an integrated, forward-thinking approach that a manufacturer needs to adopt and implement consistently and on a day-to-day basis, while putting time and effort into ongoing improvement of these practices.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Lean manufacturing offers the following benefits:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Enhanced product quality and reduced risk of defects<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimized disruptions of the manufacturing line<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Better lead times and fewer delays<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Sustainability, waste reduction and improved adaptability to customer demands<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Employee productivity and job satisfaction boost<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Increased profits and a stronger position in the market<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">How can injection molding increase productivity?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Injection molding is virtually the ideal industry in which to apply the concept of lean manufacturing, as the idea behind the concept is to lead to an increase of productivity, which in turn helps drive down the per-unit costs. Here\u2019s how:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Cost-effective <\/span><a href=\"https:\/\/www.ncbi.nlm.nih.gov\/pmc\/articles\/PMC2873019\/\"><span style=\"font-weight: 400;\">raw materials<\/span><\/a><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimizing downtime with preventative maintenance of machinery performed during downtime<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Scrap reduction and direct waste reduction<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">How does lean manufacturing eliminate waste?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">From the point of view of lean manufacturing principles, direct waste has a direct impact on production inefficiency. It can take many forms, be it unproductive work hours, long production cycles and slow production lines or underutilization of machinery and supplies. Lean manufacturing helps you eliminate the common forms of waste:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Waiting<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Excess inventory<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Defects<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Overproduction<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Unnecessary motion and the related higher-than-necessary labor costs<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Transportation-related waste<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Waste from overprocessing\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\"><img decoding=\"async\" class=\"size-medium wp-image-815 alignleft\" src=\"https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-300x186.jpg\" alt=\"What are the goals of lean manufacturing\" width=\"300\" height=\"186\" srcset=\"https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-300x186.jpg 300w, https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-1024x635.jpg 1024w, https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-768x476.jpg 768w, https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-1536x952.jpg 1536w, https:\/\/www.wundermold.com\/wp-content\/uploads\/2020\/06\/What-are-the-goals-of-lean-manufacturing-2048x1270.jpg 2048w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>In a manner of speaking, lean manufacturing is the process of getting rid of what can best be described as unnecessary extra steps in the manufacturing process. Manufacturers often suffer losses they might not even be aware of due to having to rectify issues resulting from poor decisions, mistakes or improper practices. Lean manufacturing is a helpful and straightforward strategy to prevent these and other issues which lead to a considerable waste of various resources and cost you time and money in the long run.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Adopt and apply lean manufacturing principles to learn more about your business. Learn to identify the key issues in your business operations and the manufacturing process in order to identify and eliminate waste.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">We are proud to be one of the top-tier American custom plastic injection molding companies<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Wunder-Mold boasts a long and successful track record in the custom plastic injection molding industry and responds to customer specifications for <\/span><a href=\"https:\/\/www.wundermold.com\/how-get-custom-plastic-part-mold-volume\/\"><span style=\"font-weight: 400;\">plastic injection molding volume of any scale<\/span><\/a><span style=\"font-weight: 400;\">. We follow the highest industry standards throughout the process, from design assistance and development, to manufacturing and quality control, to shipment and delivery. To find out how we can help your business, reach out to us at (707) 448-2349 or at <\/span><a href=\"mailto:sales@wundermold.com\"><span style=\"font-weight: 400;\">sales@wundermold.com<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lean manufacturing is a hot trend in the manufacturing industry and it\u2019s one which custom plastic injection molding companies have fully embraced. It enables manufacturers to render a higher standard of service and achieve higher efficiency and productivity. If the principles of lean manufacturing are implemented properly and consistently, the result is a streamlined plastic [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":815,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-814","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.1.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How Do Plastic Injection Molders Apply Lean Manufacturing? 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